Menu principale:
COMPLETE SET-UP SYSTEM FOR PRODUCTION OF NEW TYRES
Our plant is based on production of tyres with sizes 15/195 , 16/750 , 16/60/205 , 15/10 , 24/1200 , 20/1100 , 24/1400 , 20/20 for total of 8 models , besides with annual production of 350,000 tyres for global annual production of 2,800,000 tyres .
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Our technical feasibility project study is for a complete plan with global modular integrated robotised system , its have a limited work in progress and of optimized from modularity of robots and logistic .
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The unit island / area is composed from 8 robots with " presses mould machine " (.sample - 2 -.) , they are planned with special steeps ( update system " SW " equipment [ sample - 3 - ] ) .
| TRADITIONAL PLANT | OUR ROBOTISED PLANT | |
| Economical output ( tyre / day ) | 30.000 | 350 |
| Lead time | 6 days | 72 minutes |
| Size change time | 450 minutes | 3,5 minutes |
| Lay out ( square meters ) | 150000 | 3500 |
| Number of Operators | 2000 | 25 |
| Payback | 2,5 years | |
| Logistic cost reduction | 10 % | |
| Power | 2000 Kwh. | 1000 Kwh. maximum |
The plant will be to have a building of 10,000 ( ten thousand ) square meters about .
Principal equipments are :
n°--2--global modular integrated robotised system
n°--8--presses mould machines
n°--4--tyres retreading curing presses
n°--2--retreading regroving builders machines
n°--8--tyres retreading extruders builders
n°--2--tyres retreading quality testing machines
n°--8--retreading centrifugal hydroextractors
n°--4--tiles mould machines
n°--4--inspection machines
n°--8--carbide wheels
n°--8--curing tubes
n°--8--bladders
n°--8--envelopes
n°--8--autoclaves
n°--0--other general equipments
n°--0--spare parts
n°--2--compressors
n°--1--generator
Miscellaneus
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- full guarantee for 2 years ;
- time for realization of complete and detailed feasibility study : 1 month , about ;
- time for realization of executive project , with certification and registration : 2 months, about;
- time for realization of complete plant : 6 months from executive project date about .
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photo gallery ( samples )




